1. Product Overview

MAGEON developed a custom rubber track undercarriage for a tracked dumper based on the MOROOKA MST2200 machine platform. The project was designed for a heavy-duty tracked transport application requiring high load capacity, stable crawler movement, and a robust undercarriage structure. The undercarriage has a specified load capacity of 25 tons and uses 800 mm wide rubber tracks to provide a large ground contact area. The single-sided undercarriage dimensions are 4610×2800×1055 mm, with an undercarriage weight of approximately 6620 kg. The drive system uses hydraulic travel motors supplied by the customer. MAGEON designed the crawler undercarriage and related mechanical interfaces according to the customer's machine requirements, allowing the hydraulic drive system to be integrated with the complete tracked dumper.

2. Project Case

3. Design Highlights

25-Ton Load Capacity — Heavy-Duty Transport Design
Rated for a 25-ton tracked dumper, with the undercarriage structure engineered for heavy material transport. The track frames and cross structures are reinforced to provide the strength and stability required for heavy-duty tracked dumper applications.

800 mm Wide Rubber Tracks — Traction and Stability
800 mm rubber tracks provide traction, stability, and a larger ground-contact area on uneven terrain, suitable for heavy tracked equipment requiring stability and traction.

Heavy-Duty Undercarriage Structure — Reinforced Track Frames and Cross Structures
Reinforced track frames and cross structures provide the strength and stability required for heavy-duty tracked dumper applications.

Customer-Supplied Hydraulic Drive System — Integrated per Interface
Hydraulic travel motors are supplied by the customer and integrated according to the required mounting and drive interfaces, ensuring the hydraulic drive system matches the complete tracked dumper.

4. Undercarriage Structure

5. Why Use a Rubber Track Undercarriage for a Tracked Dumper?

Rubber tracks can be advantageous for tracked dumpers operating on construction sites and mixed ground conditions. Compared with conventional steel tracks, rubber tracks can help reduce ground damage and provide smoother travel over finished or relatively sensitive surfaces. The large 800 mm track width also provides a substantial ground contact area, which is useful for heavy tracked equipment requiring stability and traction. For heavy-duty applications, however, track construction, ground conditions, machine weight, and operating loads should all be considered when selecting the final rubber track configuration.

6. Application Scenarios

7. Customization Service

MAGEON does not only supply standard crawler undercarriages. We develop crawler systems according to the actual requirements of the customer's machine. For a tracked dumper project, the design process can consider:

• Machine model and operating weight

• Required load capacity

• Track width

• Overall undercarriage dimensions

• Mounting interface

• Center frame configuration

• Hydraulic motor requirements

• Ground clearance

• Working environment

• Customer-supplied hydraulic components

This allows the crawler undercarriage to be developed around the complete machine rather than selected only from a standard specification.

8. FAQ

Q1: Can MAGEON customize a rubber track undercarriage for a tracked dumper?
A: Yes. MAGEON can develop customized rubber track undercarriages for tracked dumpers according to machine dimensions, weight, load capacity, track width, and mounting requirements.

Q2: What is the specified load capacity for this project?
A: The specified load capacity for this project is 25 tons.

Q3: What width rubber tracks does this tracked dumper undercarriage use?
A: This tracked dumper undercarriage uses 800 mm wide rubber tracks.

Q4: What is the undercarriage weight?
A: The specified undercarriage weight is approximately 6620 kg.

Q5: Are hydraulic travel motors included?
A: For this project, the hydraulic travel motor is supplied by the customer. MAGEON can design the corresponding hydraulic motor mounting and mechanical interface according to the customer's requirements.

Q6: Can it be customized for different machine models?
A: Yes. The track width, overall dimensions, load capacity, mounting interface, center frame, and hydraulic drive configuration can be customized for different tracked dumper models.

Q7: What information should customers provide?
A: Customers can provide machine drawings, dimensions, mounting information, or existing undercarriage specifications for engineering evaluation and customization.